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1419 viewsA super sculpey barrel on the left and a hollow cast version of the same sculpt on the right.
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1770 viewsHere you see the upper portion of Captain Quills head hollow cast in plastic. The soft clay replacement mouths were sculpted below this area and pressed onto the plastic for an exact fit. Once the different mouth shapes were sculpted I made one big mold of all of them together.
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1890 viewsCaptain Quills replacement faces before molding.
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1962 viewsCaptain Quills face being chopped up for mold making.
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1974 viewsThe mold box before casting Captain Quills replacement faces.
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1899 viewsThe armature pieces before installing them in the hand mold.
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1795 viewsHere is what the mold looks like closed-up. The oil based clay is melted in the double boiler and poured into the holes which surrounds the armature pieces - locking them in.
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1805 viewsThe armature pieces that were used before casting clay over them inside the hand mold.
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1978 viewsThese are generic hands that were cast to be used for all the "living" characters in Zombie Pirates.
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1586 viewsQuills hat before adding the mold box and getting cast in silicone.
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1724 viewsCaptain Quills hollow cast plastic hat which you can see being painted here.
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Mermaid Foam Core Box1754 viewsI'm ready to pour in some dental alginate into this mold now for casting in Van Aken.
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